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As a global supplier of silicone-based medical devices, our client was faced with limited production capacity at its single manufacturing facility. When the company decided to triple its capacity by building an additional plant, mapping the current manufacturing process became a critical mission.
Conquering Complexity
Complicating the project scope, the owners of the manufacturing process were unfamiliar with technology transfer methods and process documentation was very limited. In addition, the devices were manufactured using customized equipment that did not come with standard documentation. Committed to building the additional 185,000 SF facility, the client hired the Carroll Daniel Engineering, formerly O’Neal Inc., team to design this facility.
Pharmaceutical Manufacturing Facility
Carroll Daniel Engineering provided engineering design for a pharmaceutical manufacturing facility expansion in Kinston, North Carolina. The project received an ISPE Facility of the Year Award.
Teijin Carbon Fiber Manufacturing Facility
Carroll Daniel Engineering has partnered with Teijin (a Japanese chemical, pharmaceutical and information technology company) on a new carbon fiber facility in South Carolina that is part of a $600 million planned investment to supply automotive operations in the United States.
Pactiv Evergreen Advanced Packaging Facility
Following a fire that destroyed most of their 237,000 SF Advanced Packaging Solutions plant, Pactiv Evergreen turned to Carroll Daniel Engineering for a design-build solution to demolish the existing building and design and build a new structure as fast as possible.